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Atlas System

EFEM, Loadport and Cobot Solution for Optical Component Handling

TEACH ONCE, AUTOMATE FOREVER

The ATLAS system represents a breakthrough in precision component handling for optical manufacturing processes. Designed as a comprehensive solution for high-value optical component management, ATLAS bridges the critical gap between material preparation and precision assembly, ensuring continuous production flow while maintaining the strict handling requirements of sensitive optical components

Faster Implementation

Deploy automation in weeks, not months

Continuous Processing

Autonomous operation between loadport changes

Future-Proof Investment

Easily reconfigure as your needs evolve

Operator

Efficiency

One operator can manage multiple systems

About ATLAS

ATLAS is an Equipment Front End Module (EFEM) that automates the handling of optical components through a sophisticated vertical material management system. The integrated vision system precisely identifies and tracks each component throughout the process, while the advanced robotics ensure delicate, contamination-free transfer between preparation and processing stages

The system's modular design enables seamless integration with precision optical assembly equipment, including active alignment equipment and optical test stations, creating a continuous manufacturing flow that eliminates bottlenecks and maximizes production efficiency.

1/5

25-40% increase in production throughput

60-85% reduction in component handling time

Up to 70% decrease in component damage during handling

Significant reductions in labor requirements for material handling

Enhanced process consistency and quality metrics

Key Features

Precision Handling

Six-axis robot with customized end effectors optical component manipulation

Intelligent Vision

Advanced machine vision system for component recognition and position verification

Flexible Configuration

Supports 1-3 loadport configurations for continuous operation

Data Integration

Comprehensive tracking and process monitoring capabilities

Contamination Control

Enclosed environment with optional cleanroom compatibility (ISO Class 5-8)

Production Continuity

Ensures uninterrupted material flow to processing equipment

About STREAM

STREAM Load port serves as the material interface for optical manufacturing processes, providing a mobile, dockable platform that securely holds multiple component carriers. Its precision docking mechanism ensures perfect alignment with the ATLAS system, while its ergonomic design allows operators to efficiently load and transport components to the production area.

STREAM's intelligent design maintains component organization and protection throughout the preparation and transfer process, creating a standardized interface between manual preparation and automated assembly.

Reduces component transfer time by up to 85%
Minimizes handling damage through secure carrier management
Enables continuous production through quick loadport exchange
Improves operator efficiency through ergonomic design
Establishes standardized material handling processes
Creates buffer capacity for production continuity

Key Features

Contamination Control

Optional HEPA filtration and positive pressure for cleanroom compatibility

Secure Carrier Management

Accommodates up to 10 standard component carriers in a stable, protected environment

Status Indication

Clear visual signals for dock status, load status, and process readiness

Precision Alignment

Self-aligning interface ensures perfect connection with the ATLAS system

Ergonomic Operation

Designed for easy loading and unloading by operators or AMRs

Mobile Design

Wheeled configuration allows easy movement between preparation and production areas

Robotic Systems Integration

The automated work cells focus on a collaborative robotic arm that interacts with all workflow machines integrated into the ATLAS system. This collaborative robot is perfect transferring optical components between the ATLAS system and the assembly machine with precision and efficiency. The robotic end effectors are designed for dual pick-and-place, allowing for the handling of multiple components and minimizing the robotic arm's travel time. The robot workstation is optimized for mobile use of a collaborative robotic arm, featuring a fullurface grooved plate that creates a versatile work surface for various collaborative robot brands, along with a base cabinet that provides storage for the robot control components.

Increased productivity

Consistently better product quality

Increased accuracy

Improved efficiency

Key Features

Time-Saving Flexibility

The unique End-Effector design allows almost instant components swapping without having to reteach positions

Mounting Ease

Support various collaborative robots' brand and adjustable heights based on assembly machine pick & place position

Peak Efficiency

Robotic arms quickly handle components, even when operators are or are not present

System Customization

The ATLAS system goes beyond its standard features by offering customizable modules that enhance efficiency, adaptability, and user-friendliness. These customizations facilitate smooth integration, rapid changeovers, and optimized production flow, making the system even more dependable and for high-speed automation tasks.

Custom End Effectors

Ensures uninterrupted material flow to processing equipment

Custom Dual End Effector

Custom dual End Effector designed to pick and place two-x optical components to reduce number of touch points and cycle time

Specialized Robotic Arm

The system is designed to be integrated with an existing or new robot arm. Fixyte provides robotic arms from Denso, Universal Robots, or ABB

Custom Optics Carrier

Ensures uninterrupted material flow to processing equipment

System Layout

System configuration includes 1, 2, or 3 wide configurations. Left side or right side integration with the assembly machine

Additional Customization

Additional customization is available per request or configuration; this include test stations, API and software features

Ready to Partner?

Let’s talk about the challenges you’re up against and how Fixyte can help.

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